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  1. 长径比:通常选择较大的长径比,一般在 30 到 36 之间。较长的长径比可以提供更充分的塑化和混合时间,使材料在高速挤出过程中均匀塑化,从而保证管材的质量。
  2. 螺杆槽深度:螺杆槽深度需要根据管道输出量和物料特性进行设计。一般来说,对于高速挤出机,螺杆槽深度相对较浅,以提高物料输送能力并减少物料在螺杆槽内的停留时间。较浅的螺杆槽可以使物料在螺杆旋转过程中更快地向前推进,从而提高挤出速度。
  3. 压缩比:压缩比一般在3到5之间。合适的压缩比有助于压实材料,去除材料中的空气,并提高材料的密度和塑化性能。对于高速挤出,压缩比的设计应考虑到材料能够在短时间内完成压缩和塑化过程。
  4. 螺距:较大的螺距设计有利于提高物料的输送速度,减少物料在螺杆上的滑移,从而实现高速挤出。通常采用等螺距变深或变螺距变深螺距设计,并根据物料特性和螺杆不同截面的加工要求进行优化。
  5. 螺杆头部结构:螺杆头部通常设计成流线型,例如鱼雷头形状,以减少头部材料的滞留和堆积,避免材料过热或分解。这种结构还可以使材料在挤压过程中分布更均匀,从而提高管材质量。
  6. 材料选择:由于螺杆在高速挤压过程中承受着高压和摩擦,因此需要选择高强度、耐磨性和耐腐蚀性强的材料,如38CrMoAlA氮化钢,以确保螺杆的使用寿命和稳定性。
  7. 冷却和润滑:为防止螺杆高速旋转过程中因摩擦生热导致物料过热,需要设计良好的冷却系统。通常,在螺杆内部设置冷却通道,并通入冷却水进行冷却。同时,合理的润滑措施也有助于减少螺杆与料筒之间的摩擦,提高传动效率。

In 2018, words such as “green, environmentally friendly, and recyclable” became hot words in the plastic industry. As plastic gradually integrated into every aspect of our lives, it also posed a significant threat to the ecological environment and even us.
So far, humans have produced 8 billion tons of plastic, and the plastic straws flowing into the ocean alone weigh 8 million tons each year. Whether it’s the whales and turtles swimming in the ocean, the seafood on our dining tables, or the salt in the seasonings on our tables, they are all affected by plastic pollution, and ultimately humans themselves are not immune.
What are the impacts of using a large amount of plastic products? Nowadays, more and more research is attempting to solve this puzzle, and many insider information is gradually being exposed to the public eye. Consumers and manufacturers are eager to pay attention to alternatives to plastics, and bioplastics seem to be emerging as a potential option.
What is bioplastics? Simply put, bioplastics refer to the use of biological materials such as plants as raw materials to replace petroleum, hence they are also known as bio based plastics. Specifically, it requires polylactic acid (PLA) from plants such as corn and sugarcane; Or polyhydroxyalkanoic acids (PHAs) synthesized by microorganisms. PLA plastic is commonly used in the food packaging industry; PHA plastics are more commonly used in medical equipment, such as sutures and cardiovascular repair materials. Due to the fact that PLA plastic is mostly produced by large factories producing ethanol and other products, it is currently a cheap and common bioplastic, and many plastic bottles, containers, and textiles on the market are made from it.
Although both the market and consumers favor this plastic as a substitute, does bioplastics have inherent value in reducing carbon emissions? But it has always been the focus of debate. In the eyes of some proponents of bioplastics, 8% of the world’s oil is used to make plastics. When plastics are discarded, it signifies the beginning of carbon emissions. However, during the degradation process of bioplastics, the carbon content released into the atmosphere is much lower because most of the carbon is absorbed by growing plants.
However, the matter is not so simple. In 2011, a research report from the University of Pittsburgh reported that some plants planted for the production of bioplastics were related to environmental pollution incidents, involving fertilizer and land use. In this world where resources are increasingly scarce, how to allocate the only resources is also the focus of verbal debate, and using corn as a plastic production material instead of food is the center of the debate.
In terms of post-processing, according to data, discarded bioplastics in reality face various fates, some of which, like most petroleum based plastics, are thrown into waste landfills, while others are sent to industrial composting plants.
In industrial composting, it is necessary to apply a sufficiently high temperature to allow microorganisms to complete their degradation. Without high-intensity heating, bioplastics cannot be effectively degraded on time, which is no different from sending them to landfills or composting them in their own backyard. In addition, if they eventually enter the marine environment, their impact is no different from that of petroleum based plastics, both of which will decompose into tiny fragments. This slow process will continue for decades and pose a deadly threat to marine life, just like any other.
“If PLA bioplastics are released into the ocean, they will not be effectively degraded. At that time, they will become a cancer of the ocean like all industrial polymers,” said a scholar.
Although there is still controversy in the current academic community and some organizations regarding the benefits of bioplastics, in recent years, under the framework of circular economy, many governments, enterprises, and researchers have been optimistic about the prospects of bioplastics and continue to explore in this field.

1. The PE pipe production line uses specialized extrusion machines for HDPE and PP pipes, with screws equipped with barriers and mixing heads. The machine barrel adopts a new type of slotted machine barrel, which has good plasticization and mixing effects, large extrusion volume, and is very stable.
2. The PE pipe production line is designed with spiral die heads for HDPE and PP large-diameter thick walled pipes. This die head has the characteristics of low melt temperature, good mixing performance, low mold cavity pressure, and production.
3. The PE pipe production line adopts proprietary technology for sizing and cooling systems, using water film lubrication and water ring cooling to meet the requirements of HDPE and PP materials, ensuring the stability of diameter and roundness in high-speed production of thick walled pipes.
4. The PE pipe production line adopts a specially designed multi-stage vacuum sizing box to control the vacuum degree, ensuring the dimensional stability and roundness of HDPE and PP pipes. The extruder and traction machine are controlled by imported speed controllers, which have good stability, high accuracy, and high reliability.
5. The operation and time of the PE pipe production line are programmatically controlled by PLC, with a good human-machine interface. All process parameters can be set and displayed through the touch screen. A dedicated extruder for marking lines can be assembled to produce pipes with colored markings that meet national standards.

Startup inspection and maintenance of plastic film blowing machine
A plastic film blowing machine heats and melts plastic particles before blowing them into a thin film. There are many types of plastic blow molding machines, including PE, POF, and so on. Next, let me talk about the inspection and maintenance of plastic blow molding machines before starting up.
1. The temperature control of the plastic film blowing machine is intact, and the heating appliances are intact. Pay attention to adjusting the heating temperature at each point in a timely manner within the specified range.
2. Check the traction speed and control the thickness of the film.
3. Observe and adjust the uniformity of the film thickness, and ensure that the bending diameter meets the standard.
4. Check the pressure of the air storage cylinder. The plastic film blowing machine should not be too high, but there should be a backup pressure.
5. Check and control the raw material ratio and mix evenly.
6. Check for impurities in the raw materials, especially by promptly using a magnet to check for iron mixing.
7. Check the gearbox position of the plastic film blowing machine and the lubrication of the air compressor cylinder lubricating oil.
8. Regularly check the temperature rise and mechanical transmission of each operating motor.

XINLU ,Screw and barrel,Injection machine,screw barrel factory | The main design points of the barrel screw for high-speed extrusion pipe extruders include the following aspects